On-site mixing vs Ready mix plasters
Most people from the construction and building profession know about factory mixed powders. These products can ease the construction process. The common ones among these are Tile adhesives, Tile fillers, Grouts, or Waterproofing products. However, a high percentage of such professionals avoid using ready-made construction mixes.
A big reason might be that they are still not well aware of the positives of the modern smarter method of using premix powders. These items are more helpful to build structures efficiently than sticking with the cost-expensive building work on a site. One can easily use a factory mix Block Mortar, Floor Screed, or Plaster solution!
A readymade plaster has polymeric content. It can reduce the curing period wherever used than the conventional method. It only takes 3-4 days than a week or longer to save much time and valuable water!
Besides, a ready-mix plaster also ensures more life. One can build smooth surfaces from such products. There are fewer maintenance issues and are more durable than the traditional plaster method. So it is a one-time investment to save much in the future in the putty filling, repainting, or re-plastering!
In a practical scenario, we usually find the mixing of construction components to prepare the plaster on sites. You can either be a Builder, Construction Supervisor, Owner, or any Real Estate Agent! You must know the differences between the old and modern methods of using plasters to make structures. It is necessary for everyone’s knowledge! It is also to make sure the building project should be efficient to get a good quality end-result.
Readymix Plaster vs Manually Mixing Materials on the Construction Site
Let us compare both the process of preparing the plaster side by side as per different practical scenarios or aspects:
1) The cement to sand ratio is not controlled on the site ensuring reduction of waste
The usual practice is to use the conventional way of making the plaster on a site. Anyone can do it by mixing different construction materials like sand, cement, and water. During this process, a lot of waste of such expensive materials will ruin or go on waste. A common example is the spillage of sand. On the other hand, one can use modern premix powder products to avoid or lessen such issues!
2) Lesser manpower required for application
A traditional approach is to prepare concrete, plaster, or mortar mix on the site. It demands a lot of manpower to complete the job on or before the stipulated time. A supervisor might need to engage some laborers to handle or transfer such construction materials. They need to mix the components and prepare the right concrete mix. In the case of a factory-ready mix, all it needs is only to add the water.
3) Use of Polymers
Many experts related to civil work know the importance of polymers in a cement mortar solution for construction purposes. It helps one build a structure that will have more workability and resist harm in different weather conditions. Generally, ready-mix construction materials contain such vital polymers for high-quality work.
4) Processed and graded sand is used to ensure good quality
Most builders do not care or test the sand they use for their building projects. Yes, there is a variety of sand available in the market to decide the build quality of a building structure. Many use the sand cleaning process at their sites. As per expert suggestions, one should use organic content-free and silt-free sand to ensure sound quality. You can usually find these properties in the sand used to make a factory mix powder product for construction use.
5) Process Time
The time it takes to build a mix of concrete, mortar, or plaster, all manual is sure to be more than using its ready-made alternative. A builder can stock the products on time. The laborers can use pre-mix products anytime to start the construction work. A factory mix powder also ensures a regular mix of the cement-sand ratio for the best results.
6) Consistency – Uniform finish is ensured
One thing about using the premix powder mix for plaster and concrete mixture is that the structure is built with the same ratio of materials. The quality of cement, sand, and other elements can also be consistent. One can be sure of using the graded sand generally used in the premix powders to increase the compactness of the final construction mix.
7) Convenient, quick & hassle-free usage
Choosing the method of preparing the mortar or concrete mix on site of any size would demand much space. It is required for both storing the materials and mixing them. It also needs extra expenditure on labor and a mixture machine for the building purpose. So, it is much better to take the help of a reliable ready mix plaster and construction material supplier to avoid all such hassles.
| Description | Traditional | Premix |
| Ratio | Less Chances to control | Constant in any batch delivered |
| Sand Quality | Ungraded + Silt | Graded & Silt free |
| Green Building approved | NA | Fly ash is used , hence the product is environment friendly. |
| Finish | Variation is sand and colour of plaster | Uniformity in sand grading & finish |
| Labour | For curing , sieving , lifting of material sieved | Curing , Material available in Packaged bag so one time lifting from Warehouse. |
| Wastage | Exists due to sieving /lifting | Zero wastage |
| Delivery | Shortage in rainy season | Standard delivery within 2 days of placing an order. |
| Chances of heat hydration & shrinkage | High | Negligible |
| Packaging | Loose | Fully airtight bags hence higher shelf life |
You can get more details by contacting Soundbuild Care. We produce a comprehensive range of construction chemicals and materials for building purposes.
Our premix powder products offer construction benefits and offer more convenient products for builders. These include concrete admixture, specialized polymer, waterproofing solutions, and paver blocks.
Our products ensure the durability of use for a long time, as the preparation process includes mixing machines with the correct ratio of materials. It can guarantee the uniform texture and finishing at work.
The plasters, concrete, or mortar mix are helpful both for the external and internal use. Our high-quality pre-mix dry powder products can comply with international standards. In addition to Quality control, we have technical advisors. In this way, the company improves their readymix plaster and other products to serve their end customers well.